Heavy vs Light Crude: The Byproduct Revenue Story

Why Gulf Coast Refineries Were Designed for Venezuelan Heavy Crude

The values presented are approximations for illustration purposes only

VENEZUELAN HEAVY SOUR CRUDE
API Gravity: 8-16° (Extra-Heavy)
Sulfur Content: >2.5% (Sour)
Viscosity: Molasses-thick
Metals (V, Ni): High
Extraction Cost: $20-30/barrel
Refining Cost: $15-25/barrel
📊 KEY BYPRODUCT REVENUES (per barrel)
🔥 Petroleum Coke 15-25% yield $5-8/bbl ★ BONUS
🛣️ Asphalt 10-15% yield $3-5/bbl ★ BONUS
🔧 Premium Lubricants 5-8% yield $2-3/bbl
💎 Sulfur (recovered) 2-3% yield $0.50-1/bbl
TOTAL BYPRODUCT VALUE $10-17/bbl

Product Mix Advantage:
🚛 Diesel: 40-50% (global shortage)
⛽ Gasoline: 35-40%
✈️ Jet Fuel: 8-10%

BYPRODUCT VALUE ADVANTAGE
$8-15
per barrel MORE than light crude
US LIGHT SWEET CRUDE (Shale)
API Gravity: 38-45° (Light)
Sulfur Content: <0.5% (Sweet)
Viscosity: Flows easily
Metals (V, Ni): Low
Extraction Cost: $40-90/barrel
Refining Cost: $5-10/barrel
📊 KEY BYPRODUCT REVENUES (per barrel)
🔥 Petroleum Coke 0-5% yield $0.50-1/bbl
🛣️ Asphalt <3% yield $0.50-1/bbl
🔧 Premium Lubricants 2-3% yield $1-2/bbl
💎 Sulfur (minimal) <0.5% yield $0.10-0.25/bbl
TOTAL BYPRODUCT VALUE $2-4/bbl

Product Mix Problem:
⛽ Gasoline: 55-65% (too much)
🚛 Diesel: 25-35% (insufficient)
✈️ Jet Fuel: 5-8%

BYPRODUCT VALUE
$2-4
per barrel (minimal byproducts)

💰 The Economic Reality - The values presented are approximations for illustration purposes only

Factor Venezuelan Heavy US Light Winner
Byproduct Revenue $10-17/barrel $2-4/barrel Heavy +$8-15/barrel
Diesel Yield 40-50% 25-35% Heavy (Global diesel shortage)
Petcoke Revenue $5-8/barrel $0.50-1/barrel Heavy +$4-7/barrel
Asphalt Revenue $3-5/barrel $0.50-1/barrel Heavy +$2-4/barrel
Infrastructure Utilization Full (cokers, hydrocrackers) Partial (equipment idle) Heavy ($5-8/bbl opportunity cost)
Extraction Cost $20-30/barrel $40-90/barrel Heavy (cheaper at source)
Refining Cost $15-25/barrel $5-10/barrel Light (cheaper to refine)

🎯 Why Gulf Coast Refineries NEED Venezuelan Heavy Crude

1. Byproduct Revenue: Heavy crude generates $8-15/barrel MORE in high-value byproducts (petcoke, asphalt, specialty lubricants)

2. Infrastructure Justification: $10B+ in coking and hydrocracking capacity sits IDLE when processing light crude (opportunity cost: $5-8/barrel)

3. Product Slate Match: Global economy needs MORE diesel, LESS gasoline. Heavy crude delivers 40-50% diesel vs 25-35% from light crude.

4. Industrial Dependencies:

⚠️ THE TRAP: US refineries invested billions in infrastructure for heavy crude. Light shale oil leaves this infrastructure underutilized and eliminates $8-15/barrel in byproduct revenue. Venezuelan heavy crude was the DESIGNED feedstock. Sanctions created an "emergency" that requires military intervention to "restore" the originally-designed system.

Total opportunity cost when running light crude in heavy-configured refineries: $16-28 per barrel ($8-15 in lost byproducts + $5-8 in idle infrastructure + $3-5 in product mix mismatch)